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Exfoliation Corrosion Testing – Aluminium Alloys (2xxx/7xxx & 5xxx)

Rapid assessment of aluminium alloys’ resistance to exfoliation corrosion—lateral intergranular attack that lifts off layered metal—helping qualify materials for demanding applications.

Overview

Qualify aluminium alloys against layered intergranular attack

The exfoliation test assesses susceptibility of high-strength aluminium—especially 2xxx and 7xxx series—to a lateral, grain-boundary-related attack that produces a “layered” appearance as corrosion products push metal away from the bulk.

ISO/IEC 17025:2017 accredited practices and reporting.
Definition

What is exfoliation corrosion?

A specialized form of intergranular corrosion where attack proceeds laterally along planes roughly parallel to the surface—often along grain boundaries—causing the metal to lift in layers and separate from the base material.

Approach

Immersion & evaluation

Exposure

Immersion in corrosive media

Alloys are immersed in defined environments to evaluate susceptibility to exfoliation corrosion.

Assessment

Layered appearance check

Failure is indicated by a characteristic layered morphology as corrosion products force metal away from the bulk.

Outcome

Risk mitigation

Testing helps manufacturers identify and mitigate risks, supporting durability and reliability.

Applications

Where this testing matters

Aerospace

Airframe alloys

Validate high-strength aluminium alloys in critical structures.

Automotive

Lightweight components

Screen sheets and extrusions for resistance to exfoliation in service.

Get in touch

Talk to an expert

Send alloy, temper, thickness, and required acceptance criteria. We’ll confirm the test plan, endpoints, and reporting.

ISO/IEC 17025:2017 accredited